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XKNC-50GY排刀車(chē)銑復合機床是在50G基礎之上,開(kāi)發(fā)了Y軸動(dòng)力刀具以增強銑削功能,X向或Y向動(dòng)力刀具由普通排刀車(chē)床可加裝的一把增加到兩把或是三把,動(dòng)力刀具沿Y軸方向進(jìn)給,可以實(shí)現徑向面加工、孔加工、端面槽加工、銑削及異型輪廓等復合加工,并具備動(dòng)力刀具剛性攻絲功能,真正實(shí)現了排刀車(chē)床的車(chē)銑復合加工。
性能特點(diǎn):
1、床身為對稱(chēng)式結構設計剛性足,主軸與Z軸居于床身中間位置,有效減小熱変位對位置精度的影響。
2、HT300材質(zhì),其強度高,耐磨性好,整體設計優(yōu)良、減震效果好。
1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.
2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.
1、延用日本北村百年傳承的刮研技術(shù)及超精研磨工藝,并配置自動(dòng)潤滑系統,確保機床長(cháng)期高精度、高穩定性。
2、使用燕尾導軌結構,HT300材質(zhì),其強度高,耐磨性好,整體設計優(yōu)良、減震效果好。
3、硬軌結構,接觸面均經(jīng)過(guò)刮研處理,每平方英寸刮研點(diǎn)數一般12-14個(gè),使剛性提高明顯。
4、Z軸采用雙山型滑動(dòng)導軌,*滿(mǎn)足剛性要求高,加工范圍大的自動(dòng)化加工。
1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.
2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.
3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.
4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.
X軸導軌X-axis guide
Z軸導軌Z-axis guide
Y軸驅動(dòng)動(dòng)力刀具 Y-axis drive power tool
電機功率:750W Motor power: 750W
最高轉速:6000r/min Maximum speed: 6000r/min
Y軸快進(jìn)速度:15m/min Y-axis fast forward speed: 15m/min
Y軸行程:95mm Y-axis travel: 95mm
最大安裝動(dòng)力刀具數量:3把 Maximum installed power tools: 3
彈簧夾頭規格:ER16 Spring collet specification: ER16
動(dòng)力刀具沿Y軸方向進(jìn)給,可以實(shí)現徑向面加工、孔加工,工件端面的切槽、銑削及異型輪廓加工等三軸聯(lián)動(dòng)復合加工,并具備動(dòng)力刀具剛性攻絲功能(特配),真正實(shí)現了排刀車(chē)床的車(chē)銑復合加工。
The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.
1、軸芯:使用*的主軸材料,經(jīng)過(guò)多道熱處理和精細加工,耐沖擊和耐磨性更強。。
2、軸承:使用進(jìn)口品牌高精密滾珠軸承,采用P4級,終身免維護。
3、防水:使用進(jìn)口的高級防水環(huán)。
1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .
2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.
3. Waterproof: use imported advanced waterproof ring.
4、可選配電主軸,采用油冷機冷卻,保證高精度。
5、特殊配置可選用內置電主軸, 內置電機主軸Ф30規格主軸轉速8000rpm,采用油熱交換器冷卻,保證了主軸的高速高精度。適合于對精度、光潔度要求較高的工件加工,極大提高了生產(chǎn)效率。
4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.
5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.
FANUC操作系統
1. 高速高精度剛性攻絲。
2. 復合加工循環(huán),能簡(jiǎn)化車(chē)床編程。
3. 圓柱插補功能,能夠按照圓柱表面的展開(kāi)圖進(jìn)行編程。
4. 直接尺寸編程,能簡(jiǎn)化部件加工程序的編程。
5. 記憶型螺距誤差補償,可對絲杠螺距誤差等機械系統中的誤差進(jìn)行補償,補償數據以參數的形式存儲在CNC的存儲器中。
6. CNC內裝PMC編程功能,對機床和外部設備進(jìn)行程序控制。
7. 隨機存儲模塊,可在CNC上直接改變PMC程序和宏執行器程序。
FANUC operating system
1. High speed and high precision rigid tapping.
2. Composite machining cycle that simplifies lathe programming.
3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.
4. Direct size programming simplifies the programming of part program.
5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.
6. The CNC has built-in PMC programming function to control the machine and external equipment.
7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.
采用與20G機床同等規格尺寸設計,可使用20排刀系列標準刀座,增加排刀數量,實(shí)現最大可安裝刀具數量9把。
Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.
液壓回轉缸:
1、過(guò)程穩定,容易吸收沖擊和振動(dòng)。
2、夾持力大,易實(shí)現無(wú)級調速,調速范圍較大。
3、液壓站保壓可靠、效率高、構造簡(jiǎn)單。
Hydraulic rotary cylinder:
1. The process is stable and easy to absorb shock and vibration.
2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.
3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.
液壓回轉缸Hydraulic rotary cylinder
液壓站Hydraulic station
氣動(dòng)回轉缸:
1、操作簡(jiǎn)單,便于與實(shí)現自動(dòng)化。
2、響應快速,提高生產(chǎn)效率。
3、可選配卡盤(pán)夾緊方式,夾緊精準,夾持范圍大。
Pneumatic rotary cylinder:
1. Simple operation, easy and automatic.
2. Fast response and improve production efficiency.
3, optional chuck clamping method, accurate clamping, large clamping range.
氣動(dòng)回轉缸Pneumatic rotary cylinder
零件加工產(chǎn)生的鐵屑自動(dòng)排出機床,適合于自動(dòng)化加工和切屑余量大的情況。
The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.
用于存儲冷卻液,配備冷卻泵,實(shí)現冷卻液回路循環(huán)。
It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.
降低污染,改善作業(yè)環(huán)境。
Reduce pollution and improve the working environment.
可有效冷卻潤滑,提高效率保證產(chǎn)品質(zhì)量。
It can effectively cool lubrication and improve efficiency to ensure product quality.
高精度傳感器檢測靈敏,確保夾持狀態(tài)良好,有效提高生產(chǎn)質(zhì)量。
High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.
技術(shù)參數:
(1)機械本體標準規格MACHINE SPECIFICATIONS | |||
項目Item | 50G參數 50G Parameter | 50G(帶Y軸)參數 50G (with Y axis)Parameter | |
加工能力 Capacity | 床身上最大回轉直徑Swing over bed | Ф270mm | |
刀座底板上回轉直徑Swing over cross slide | Ф160mm | ||
最大加工直徑Max. machining diameter | Ф100mm | ||
最大加工長(cháng)度Max. machining length | 100mm | ||
主軸 Spindle | 主軸速度Spindle speed | MAX.6000r/min | |
內置電主軸規格主軸轉速(特配)Built-in motorized spindle speed (Optional Accessories) | MAX.8000r/min | ||
主軸通孔直徑Through hole diameter | Ф30mm | ||
回轉速度變換Number of speed ranges | 無(wú)級(S指令)Step-less | ||
主軸中心高度Height from floor to spindle center | 1030mm | ||
快進(jìn)速度 Rapidly travel | X軸快進(jìn)速度X-axis rapid traverse | 15m/min | |
Z軸快進(jìn)速度Z-axis rapid traverse | 15m/min | ||
Y軸快進(jìn)速度Y-axis rapid traverse | - | 15m/min | |
行程 Stroke | X軸行程X-axis travel | 250mm | |
Z軸行程Z-axis travel | 250mm | ||
Y軸行程Y-axis travel | - | 95mm | |
電機 Motors | 主軸電機Spindle servo motor | 3.7/5.5 KW | |
進(jìn)給軸(X/Y)軸電機Feed servo motors | 0.75KW | ||
進(jìn)給軸Z軸電機Feed servo motors | 1.2KW | ||
Y軸動(dòng)力刀 Y-axis drive power tool | 動(dòng)力刀最高轉速drive power tool maximum speed | - | MAX.6000r/min |
動(dòng)力刀電機功率Motor power tool installation number | - | 750W | |
最大安裝動(dòng)力刀數 Maximum power tool installation number | - | 3把 | |
動(dòng)力刀彈簧夾頭規格Spring collet specification | - | ER16 | |
其它 Etc. | 總電氣容量Required electric power | 8KVA,AC200V±10%,50Hz | |
機床尺寸(長(cháng)×寬×高)Floor space | 約1670×1470×1650mm | ||
機床重量Mass of machine | 約1500kg | ||
(2)CNC裝置標準規格CNC UNIT SPECIFCATIONS | |||
控制系統 Control unit | FANUC 0i TF | ||
控制軸數 Controlled axis | 同時(shí)控制2軸(X/Z),手動(dòng)1軸Simultaneously controllable 2axis, 1axis in manual mode | ||
輸入方式Input system | MDI鍵入、絕對/增量值同時(shí)并用 MDI keyboard input、combined use of absolute/incremental programming | ||
程序記憶容量Part program storage length | 512KB | ||
插補功能Interpolation function | 直線(xiàn)、錐面、圓弧、車(chē)螺紋 Linear interpolation、pyramidal interpolati Circular interpolation、threading interpolation | ||
最小設定單位Minimum Setting | X:0.0001mm(直徑dia.) Z:0.0001mm | ||
最小移動(dòng)單位Minimum Travel Setting | X:0.0005mm Z:0.001mm | ||
切削進(jìn)給速度Feed rate | 1~10000mm/min | ||
刀具補償設定Tool offset | 64組Group | ||
輔助機能Auxiliary functions | M2、S4、T4 | ||
停頓時(shí)間Dwell time | 0~99999.999s | ||
工進(jìn)倍率Feed rate override | 0~150% | ||
快進(jìn)倍率Rapid traverse override | F0、25、50、100% | ||
輸入輸出接口Input/Output interface | RS232C/CF卡/USB | ||
顯示語(yǔ)言Display language | 中文、英語(yǔ)、日語(yǔ) Chinese、English、Japanese | ||
(3)其它規格OTHER SPECIFICATIONS | |||
單一固定循環(huán)循環(huán)功能(G90,G92,G94)Canned cycles | 異常負荷檢出功能 Unexpected disturbance torque detection | ||
英制/公制轉換Inch/metric conversion | 可編程數據輸入 Programmable data input | ||
復合型固定循環(huán)功能(G70-G76)Multiple repetitive cycles | 第二輔助功能(B代碼) Custom macro B | ||
加工時(shí)間,加工數量表示Run hour and parts count display | 恒表面切削速度控制 Constant surface speed control | ||
鉆孔固定循環(huán)(G80-G89)Canned cycles for drilling | 圖紙尺寸直接輸入 Direct Drawing dimension programming | ||
極坐標補償(G12.1、G13.1) Polar coordinate interpolation | 刀尖半徑補償 Tool nose radius compensation | ||
圓柱補償(G07.1)Cylindrical interpolation | 螺紋加工回退 Threading retract | ||
背景編輯Background editing | 顯示軟盤(pán)程序目錄 Directory display of floppy cassette | ||
變螺距螺紋車(chē)削(G34)Thread Cutting | 工件坐標系(G52-G59)Workpiece coordinate interpolation | ||
圖形顯示Graphic function | 追加宏指令變量 Additional of custom macro common variables | ||
宏指令Custom macro | 順序號搜索 Sequence number search | ||
擴充程序編輯Extended part program editing | |||
*由于產(chǎn)品不斷更新,產(chǎn)品規格如有變化,恕不另行通知。 Specifications subject to change without notice for improvements and modifications |
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